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High Degree Of Automation Vacuum Directional Solidification Furnace With Cobalt - based For Car
I. Overview
This series of vacuum directional solidification furnace is a modern equipment working for melting metal or alloy with medium-frequency induction heating under vacuum, forming thermal gradient with specialized-designing holding furnace and cooling system, and production of directional solidified and single-crystal parts by pulling down mechanism. It can strictly control temperature and alloy content of materials.
This furnace is primarily applied to the production of silver-based, iron-based, and cobalt-based high-temperature alloys, and the high-quality products made of these alloys are commonly practiced into aerospace turbine engine industry, vehicle, chemistry field and entertaining fields.
II. Technical specifications
Model | EF-ZKD-25 | EF-ZKD-100 |
Capacity (based on steel) (kg) | 25 | 100 |
Pressure rising rate (Pa/h) | ≤0.67 | |
Ultimate vacuum | 6.67×10-3Pa/1Pa | |
Working vacuum degree | 6.67×10-2Pa/10Pa | |
Input power supply | 3 phase, 380V±10%, 50Hz | |
Output frequency (Hz) | 2500 | |
Supply power (kW) | 60 | 160/200 |
Total power (kVA) | 100 | 280 |
Output voltage (V) | 375 | |
Max. working temperature (°C) | 1700 | |
Total weight (calculated value) (t) | 4 | 8 |
Cooling water consumption (m3/h) | 2.7 | 4.8 |
Cooling water pressure (MPa) | 0.2~0.4 | |
Input water temperature (°C) | 20 | |
Holding furnace power | Two stages (three stages) | |
Holding furnace heating method | Resistance heating (induction heating) | |
Note: The above is standard configuration which is adjustable based on customer requirements. | ||
III. Features
1. Overall designing furnace, occupying small area
2. Intelligent control system
3. Process accurate controlling technology
It adopts variable-frequency speed regulating motor to precisely control the elevation of fixed model;
High-effective power control (IGBT/PID);
Temperature correction control (infrared/thermocouple).
4. Security Advantages
Large-scale explosion-proof device;
Automatic pressure relief device; Back-pressure filling device;
Leakage checking apparatus.